ACP department heading TECH
InTheGarageMedia.com
Title of article
Refreshing Our Camaro’s Steering and Brakes With Duralast Parts
BY ACP Staff Videography by Ryan Foss Productions
W

hen Chevrolet introduced the Camaro in 1967 it was sort of a design-it-yourself ponycar. Depending on the purchaser’s preference it could be had with a six-cylinder engine or small-block V-8s measuring 302, 327, or 350 ci or a 396ci big-block. Of course it was the Z/28 302 option that would become legendary, but Chevrolet would continue to offer a variety of powertrain combinations in the Camaro from mild to wild.

For most enthusiasts all first-generation Camaros (1967-1969), regardless of the drivetrain, are desirable—and we agree. They’re great-looking as well as light and nimble, making them a pleasure to drive. But, like all cars, they will suffer from the ravages of time and travel.

As luck would have it, we were able to find an original 1969 Camaro. The coupe is presentable with fair paint and interior; underhood is the L14 optional engine, a 307ci V-8. While the temptation with such a find is to rip it apart and make a variety of modifications right away (which always takes longer than planned) our goal was to first make any needed repairs so we could drive and enjoy and make updates as time and money allow.

Once the Camaro was at the In The Garage Media Tech Center, Jason Scudellari tuned up the engine with Duralast OE replacement parts and then replaced the fluids in the transmission and rear axle. With the small-block humming, the transmission shifting properly, and no strange sounds from the rearend, all was well—almost. A testdrive and further inspection revealed there were a number of steering components that would require replacement, and the brakes were due for attention as well.

Like all cars with independent front suspension our Camaro has lots of moving parts, and when they are worn, the ride quality deteriorates and the steering becomes sloppy and vague—maladies that were quickly apparent in our case. Then there were the brakes. A less-than-solid brake pedal indicated a master cylinder problem and we suspected it was time for new brake shoes. Fortunately, all those shortcomings are easy and affordable to eliminate with parts from Duralast, which can all be found at DuralastParts.com.

Duralast parts are designed meet or exceed OE quality, so we knew the suspension and brakes on our Camaro would be good as new, but there was one more thing that needed to be done. When steering and suspension components are replaced the last step is having the frontend professionally aligned. Once that was taken care of we were ready to hit the road and enjoy cruising our classic Camaro in style.

Front shocks
1. Our first step in replacing the front suspension components was removing the front shocks. Here, Jason Scudellari holds the shock shaft with locking pliers and removes the nut and upper bushings.
Lower control arms
2. The bottom of the shocks are secured by two hex-head capscrews in the lower control arms.
Cotter pin and retaining nut
3. After removing the cotter pin and retaining nut, a pickle fork is used to separate the tie-rod ends from their attachment points.
Tapered pins
4. Tie-rod ends fit tightly due to the tapered pins. Worn tie-rod ends, like this crusty example, are often the source of sloppy steering.
Critical steering
5. Another critical steering component that often needs to be replaced is the idler arm (arrow). We used a Duralast idler arm (PN FA609). Here the centerlink is being removed, and again a pickle fork is used.
Lower ball joint
6. Like the lower ball joint, the upper has a tapered pin that fits into the spindle. With the nut removed, a blow from a hammer will often loosen the spindle, or a large pickle fork can be used.
Daytona yellow jack
7. Replacing the ball joints and bushings requires removing the spring. After separating the ball joint from the spindle, the bottom A-frame is carefully lowered with a jack until there is no tension on the spring.
 A-frames
8. The lower ball joints are a press-fit into the A-frames. They are pushed out from the top with a hydraulic press.
joint
9. This is a new Duralast lower ball joint (PN FA993 X2). It meets or exceeds OE quality. Serrations on the body ensure a tight fit when pressed into the A-frame.
Cotter pin that secures the castellated nut
10. Here, the ball joint has been pressed in place. Note the hole for a cotter pin that secures the castellated nut.
The upper ball joints
11. The upper ball joints were also due for replacement. The spindle was separated and then the upper A-frame was removed. Scudellari kept track of the alignment shims so they could be replaced as they were.
Original upper ball joints are secured
12. The original upper ball joints are secured with rivets. Scudellari used a small angle grinder to remove their heads and then drove out the remaining portions with a punch.
Duralast’s OE replacement
13. Duralast’s OE replacement upper ball joints (PN FA487 X2) are held in place with high-strength bolts, simplifying the installation process.
A-frame bushings
14. Typical of old components, the rubber in the upper and lower A-frame bushings had deteriorated allowing metal-to-metal contact. Worn bushings contribute to poor handling and noisy suspension.
New Duralast bushings
15. New Duralast bushings were pressed into the upper (shown) and lower A-frames (PNs FB149 X4 and FB295 X4). Note the bolts securing the new upper ball joint.
bushings
16. With the new bushings installed in the upper A-frame, the cross shaft is secured with the factory washers and capscrews.
The rebuilt A-frames
17. The rebuilt A-frames were bolted in place, and the springs were then installed by raising the bottom A-frame with a floor jack.
new ball joints installed and the springs and spindles
18. With the new ball joints installed and the springs and spindles back in place, we elected to install new Duralast sway bar endlinks (PN SL90HD X2) and bushings (PN FA986 X2) and twin-tube shock absorbers.
new Duralast inner and outer tie-rod assemblies on each side
19. Before installing the new Duralast inner and outer tie-rod assemblies on each side (PNs ES681N X2, ES381R, ES350S X2), their lengths were adjusted to match the original parts (a frontend alignment will still be necessary).
brakes
20. The front drums were removed to inspect the brakes, and everything was found to be serviceable. Note these shoes use riveted linings.
Register on the axles
21. Rear drums can be difficult to remove as they will often grip the center register on the axles. A few light blows with a hammer will often loosen them.
Wheel cylinders and axle seals
22. Always check wheel cylinders and axle seals for signs of leakage. Any contamination should be removed with brake cleaner and the source repaired.
Scudellari
23. Scudellari found the rear brake shoes were cracked in several locations, so new ones were ordered (Duralast PNs 245 rear, 246 front).
wheel
24. There are two different lengths of brake shoes for each wheel; the shoe with the short lining goes on the front of the backing plate.
variety of springs
25. Automatic brake adjusters have a variety of springs. If you’re not familiar with them, take one side apart at a time so you have an example to refer to.
rear brake drums
26. Both the rear brake drums were worn past limits, but Duralast came to the rescue again with new replacements (PN 8798). Note the new rear shocks (PN TS32-30002B X2; front replacements are PN TS34-32021B X2).
new Duralast master cylinder
27. Before installing the new Duralast master cylinder (PN NM 1505), Scudellari bench-bled it by pumping the pistons until no air bubbles were seen in the reservoirs. The bleeding kit is included with the master cylinder.
Our Camaro has drum brakes
28. Our Camaro has drum brakes all around. Those with discs up front require a different master cylinder, as do those cars with power brakes.
Duralast replacements
29. For safety’s sake, Scudellari removed all the suspicious-looking brake hoses and installed new Duralast replacements.
Brake line
30. Brake line fittings are notorious for stripping. Always use a fitting wrench on them rather than an open end.
Under the car
31. All it took was a ride around the block to tell that the new suspension and steering components improved the Camaro’s road manners dramatically—and the solid brake pedal gave our confidence in traffic a boost.
Tech Center: Duralast and Harbor Freight
SOURCE
Duralast
(800) 284-7491
DuralastParts.com