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Performance Potential
Finding Power in the 5.3L Gen III/IV Engine
BY Jeff SmithImages BY THE AUTHOR
Freshly assembled LS engine short block with Trick Flow cylinder heads, mid-2000s GM truck application
BY Jeff SmithImages BY THE AUTHOR
A

few months ago we offered a look into spotting and identifying the GM LS Gen III and IV 4.8L and 5.3L LS engines. Now that you know what to look for, we can offer suggestions on how to pump up the power with these engines. Common sense might dictate that all that’s necessary is to just follow the footsteps of classic small-block Chevy builds, and in a general sense that would be correct.

But the Gen III/IV LS engines enjoy far superior flowing cylinder heads compared to the Gen I small-block. Even the most pedestrian cathedral port heads for the 5.3L LM7 engine flows better and enjoys far better combustion efficiency than the best production Gen I head. While stock 5.3L (325ci) truck engines are only rated at 300 hp, the modern factory correction factors are very conservative compared to the normal aftermarket dyno test procedures.

This means that a 300hp 5.3L LS factory rating actually makes closer to 340 to perhaps 350 hp on an aftermarket engine dynamometer. Part of this increase is that these “hot rod” tests remove the accessory drive, restrictive truck exhaust system, and test at lower coolant temperatures compared to the factory SAE process that includes the entire factory inlet and exhaust systems.

One 5.3L engine that is often overlooked as a great engine to start with is the LY5 5.3L Gen IV engine. This is a 58X engine that is usually equipped with Flex Fuel capability but is also burdened with AFM. Despite the AFM, its advantage includes a higher 9.9:1 compression ratio with a flat-top piston using either 243 or 799 cylinder heads. These heads feature a larger 65cc chamber and come with larger 2.00-inch intake and 1.58-inch exhaust valves. This package could really shine once the AFM is replaced with a performance cam.

As far as the rest of the 5.3L engines are concerned, they also offer plenty of potential. Add a mild camshaft, a Trailblazer SS intake, and headers and your mild street engine could exceed 400 hp without trying very hard. It’s worth emphasizing that you can make more power with a 325ci LS engine with less cam timing compared to a 355ci small-block Chevy because the LS heads are so much better.

There are plenty of examples online of high-rpm, normally aspirated 5.3L engines making 500 hp with CNC-ported heads, 230-degree-plus duration camshafts, and expensive intake manifolds. While impressive, all these combinations trade off low-speed torque for 7,000-rpm peak power.

The problem with all these combinations is they are not fun to drive on the street. This big cam tradeoff reduces low-speed torque to the point where the engine is downright lame below 3,000 rpm. If this combination is used in an under-3,000-pound car (like an early Nova, for example) with a manual transmission and deep rear gears, this might be acceptable. But for most 3,500-pound street cars and trucks, this big-cam approach is not attractive for street-driven engines that spend most of their time at part throttle below 3,000 rpm.

Instead of waving 500hp combos in your face, it’s our opinion that more All Chevy Performance readers would rather have strong torque right off idle combined with decent peak horsepower. This is a compromise with reduced peak horsepower using a milder cam, but one that will deliver excellent street manners.

So, if we keep the cam timing shorter than 224 degrees at 0.050, this will deliver decent horsepower while also improving the low-speed torque. The best way to improve overall torque curve is to increase compression. A typical LM7 5.3L truck engine sports a conservative 9.5:1 compression to allow the engine to run on 87-octane fuel.

A typical 5.3L Gen III/IV uses a dished piston and a 61cc combustion chamber along with a 0.053-inch head gasket as stock components. The typical piston at TDC is 0.005- to 0.007-inch above the deck height. This is one reason why the MLS head gasket is 0.053-inch thick. Using a thinner head gasket of roughly 0.045-inch thick will still provide sufficient piston-to-head clearance while adding 0.20 to the compression to roughly 9.7:1. This is a minor improvement and should be balanced against the potentially higher cost of a thinner head gasket.

Some enterprising builders might be tempted to add an LS1 (241) or LS6/LS2 (243 or 799) heads with bigger valves for better flow. This swap is counterproductive because the LS1 heads feature 6cc larger chambers while the 243 head is 4cc larger. Both will lower the compression on a stock 5.3L dished piston engine, which is counterproductive.

If you’re serious about raising the compression, you could opt for an aftermarket flat-top piston like a Mahle flat top with valve reliefs, but this will hit you pretty hard in the wallet. One additional advantage of these Mahle pistons is a thinner 1.0/1.0/2.0mm ring package that favorably compares to the standard LS 1.5/1.5/3.0mm. This will improve power slightly by reducing friction.

Another option might be a flat-top hypereutectic replacement piston for the 2007 LY5 5.3L engines. This is a much more affordable idea that can come in well under $200 for a set of eight pistons. This set uses the standard 1.5/1.5/3.0mm ring package.

While we’re on the subject of rings, regardless of whether you choose new pistons or merely reuse the original pistons and re-hone the block, we’d highly recommend Summit’s GPX ring package. This system is the result of a joint venture between Summit and Total Seal that includes a horizontal gas port channel in the top ring that improves power. The second is a Napier design ductile iron ring. The 3mm oil ring package is also improved by slightly lowering the overall tension. This still produces excellent oil control but contributes to improving power by reducing friction.

Earlier we mentioned the idea of a more conservative cam package and we’ve listed several cams that will fit into that arena that have proven themselves to add both significant power while not sacrificing low-speed torque. In searching around, we found an interesting video from Scoggin Dickey Performance Center (SDPC) where our friend Kurt Urban pulled the handle on the dyno to test several cams on a 5.3L Gen IV engine using the stock long-block along with headers and a Trailblazer SS intake manifold.

SDPC tested four cams from stock at 360 hp and 395 lb-ft of torque to an LS6 PowerMax Plus that made 448 hp and 433 lb-ft of torque. This was an amazing 88hp gain over the stock cam. This cam did lose some torque below 3,000 rpm but still pushed the torque peak 39 lb-ft higher than the stock cam.

While this was impressive, the slightly less aggressive LS6 PowerMax version caught our attention. In this test, the more conservative cam made 430 hp at 6,000 rpm along with 426 lb-ft of torque while also idling at a near-stock 15 inches of vacuum. Those are some strong numbers for a 325ci engine that equates to 1.32 hp/ci—70 hp and 31 lb-ft of torque over the stock numbers.

Both of these cams can operate with only LS6-style valvesprings that are literally a bolt-in addition to any cathedral port head. But perhaps the best part of all is that this SDPC PowerMax LS6 cam is priced at well under $300, compared to other aftermarket hydraulic roller cams for the LS that command $400 to $500.

In keeping with this same line of testing, each of these configurations was fitted with the Trailblazer SS SUV intake. Part of the SDPC test was a look at the difference between the stock LM7 intake and its smaller 78mm throttle body versus the Trailblazer SS intake with a 92mm throttle body. With the bigger PowerMax Plus LS6 cam in place, the Trailblazer SS intake made 26 more hp and 25 more lb-ft of torque, so that should clue you in on how well the Trailblazer SS intake performs. Not only that but the manifold is also very affordable and can be purchased either at SDPC or Summit.

This manifold will require a fuel line, injectors, and a throttle body to complete its use along with some kind of ECU for control. While a GM ECU is certainly a player with the right amount of tuning, Holley makes an affordable Terminator X stand-alone EFI system that can make all that tuning incredibly fast and easy. You could also invest in a Terminator-X MAX version that will control the GM four-speed automatics like the 4L60E and 4L80E transmissions.

Of course, you can also opt for a carbureted version of a 5.3L engine with the addition of several aluminum intakes. Ignition control is not a problem because MSD makes a simple control box that offers the options of either custom ignition curves or one of several built-in curves. But it’s worth it to look at the total cost of a carb’d system versus EFI. You may be surprised at how closely they compare when pricing all-new parts.

We don’t want to forget about the little brother 4.8L engine in case there are those interested in one of these mini motors. A few years ago, we bolted in a Comp 219/227 cam with 0.607-/ 0.614-inch lift on a junkyard 4.8L with a carbureted intake and headers. With stock heads this engine made an impressive 393 hp at 6,800 rpm. Then we bolted on a set of ported West Coast Racing Cylinder Heads and pumped the horsepower to 432 for a 39hp gain at 7,000 rpm!

Those are frankly some very impressive numbers for a 293ci engine, equating to a ridiculous 1.47 hp/ci. Granted, this is a little engine that doesn’t make much torque below 3,000 rpm, but it’s nevertheless remarkable. We bolted this little-engine-that-could into our 1966 Chevelle and hit it with a 150hp nitrous shot and ran 7.26 at 96 mph in the eighth-mile. That equates to mid 11s at near 120 mph in the quarter-mile.

All of this points to plenty of potential with the under-appreciated Gen III/IV 5.3L and 4.8L LS engines. Sure, a 6.0L or a 6.2L will always make more power, but the price of entry on those bigger engines just keeps going up. For a mild street engine, you certainly could do far worse than a 5.3L Gen III/IV.

Consider the Gen V 5.3L
This story focused on the Gen III/IV LS 5.3L truck engines because they are so prevalent and affordable. But before you make your final decision, ponder the possibilities of a Gen V 5.3L. The Gen V is the latest using gasoline direct injection (GDI) as an upgrade to the Gen IV LS. It enjoys not only gasoline direct injection, but also 11.0:1 static compression along with variable valve timing (VVT).

These upgrades are responsible for a considerable increase in both torque and horsepower right off the assembly line. The stock LM7 Gen III 5.3L can make roughly 350 hp with headers and a tune using the stock ECU. But a stock GDI L83 5.3L engine is capable of 400 hp in a similar configuration with headers. Add a mild camshaft and these Gen V 5.3L L83 engines can make 460 to 470 hp.

One interesting option is with adapters from ICT Billet. You can install either a cathedral port or rectangle port Gen III/IV port injection intake manifold on a Gen V engine and run it with a Gen IV 58x ECU like a Terminator X. This will require revisions to certain components like in-cylinder injector plugs, but the process is not difficult. This might be an attractive option for someone with a pile of Gen IV parts who would like to step up to a more powerful Gen V 5.3L engine.

This change to Gen V does not come without affecting your wallet. Because these engines are newer, they command higher prices even for used engines. Plus, if you want to convert to an aftermarket ECU like the Holley Terminator X MAX that will run the direct injection system, this will be more expensive as well. But the possibility of making 500 hp with a stock short-block, a mild cam, and a slightly better intake manifold, this approach offers a more powerful future even at only 5.3 liters.

Head Games / Calling All Cams
BTR Truck Norris Cam
Comp LS Camshaft
Comp Cams LST Stage 1, 3-bolt
Scoggin-Dickey LS6 Powermax, 3-bolt
Scoggin-Dickey LS6 Powermax Plus, 3-bolt
Summit Pro LS Cam
Parts List
Used LS engine pulled from early 2000s Chevy Silverado, complete with wiring harness and accessories
1. This may be the way you find your next engine. We found this engine in a neighbor’s barn. It had been sitting for several years and suffered from several rusty cylinders, but the price was right.
LS engine block receiving a new performance camshaft, typical of late 90s to mid-2000s builds
2. The typical 5.3L truck engines respond much like all other LS engines, with increased torque and horsepower merely a cam swap.
Close-up of LS cathedral port cylinder head showing intake and exhaust valves from a 1999-2007 Gen III engine
3. Our pal Richard Holdener has tested a bunch of different cathedral port heads on a 5.3L engine, and the 706 heads with a 61cc chamber in this photo with the smaller valves generally works the best. These heads will outperform the larger valve 799 or 241 heads despite their bigger valves and higher flow numbers.
Fully assembled LS short block with forged pistons, likely built for high-performance retrofit applications
4. All production 5.3L engines come with a 0.053-inch LS head gasket. If you are swapping in a cam and lifters, the heads have to come off anyway, so it might be a good idea to consider a thinner 0.045-inch gasket that will bump up the compression slightly.
Factory GM LS rocker arm on shaft setup being examined, found in Gen IIIIV V8 platforms from early 2000s
5. High-mileage LS truck engines will also benefit from an inexpensive trunion upgrade. This won’t increase power but will prevent losing those tiny little factory needle bearings into the engine. We like the Summit trunion install tool for these conversions.
Factory GM LS rocker arm on shaft setup being examined, found in Gen IIIIV V8 platforms from early 2000s
6. A good low-profile intake is the LS1 intake like this one on a 5.7L LS engine in an early Chevelle. There is a similar LS2 intake that uses a four-bolt throttle body while the earlier LS1 and LS6 intakes employ a three-bolt arrangement.
Comparison of LS1 and LS3 intake manifolds with throttle bodies, showing upgrade potential for 1997-2013 builds
7. These are two factory intakes that would work well on a 5.3L engine. The manifold on the left is an LS1-style low-profile version. The Trailblazer SS manifold on the right is taller and might not fit under low hood lines but it offers the best potential for torque and horsepower and is available almost anywhere.
Dyno-tuned LS engine with MSD coils and Holley intake, built for a restomod 1970s Chevy pickup
8. Part of the reason that LS engines make more power on the dyno is that in almost every case, the stock accessory drive is replaced with an electric water pump. Several years ago we did a dyno comparison and found that removing the stock LM7 truck accessory drive and replacing it with an electric pump makes 6 lb-ft of torque and 10 hp more. The alternator was not charging, and we replaced the power steering pump with an idler pulley. With the engine in the vehicle you can expect at least a 10- to 12hp loss just from the accessory drive compared to most engine dyno tests.
Bare LS engine block, early 2000s aluminum casting, prepped for high-performance rebuild
9. If you find a 5.3L Gen IV engine with these towers in the lifter valley, this is an engine equipped with AFM. These towers direct oil pressure to the lifter oil manifold assembly (LOMA) that engages the lifters to disable the cylinder. There are press-in plugs that can block off these towers that should be accomplished when deleting AFM.
Flat-top forged piston for LS engine with Total Seal rings, designed for high-compression performance builds
10. We really like the Summit GPX ring package that features a horizontal gas-ported top ring along with a Napier second and a medium tension oil ring. These rings have been shown to be worth some extra horsepower with better ring sealing and reduced friction.
Dyno Test graph showing torque and horsepower against RPM for a 5.7L engine.
11. This is a dyno curve of a 5.7L LS we built that began as a 5.3L LM7. We bored the block to the stock 5.7L bore size with a flat-top piston making 10.8:1 compression. We added a mild 218 at 0.050 Summit camshaft, retained the stock small-valve heads, and bolted on an Edelbrock dual-plane carbureted intake and a 750-cfm Holley carb. The engine made 430 hp at 6,000 rpm and 430 lb-ft of torque at 3,900 rpm. It made more than 400 lb-ft of torque from 3,000 to 5,500, which is impressive for a carbureted engine.
GM Gen IV 6.2L LS3 crate engine, used in late 2000s Corvettes and classic truck swaps
12. The best way to make more power with a 5.3L engine is to start with a Gen V 5.3L L83 that offers more compression and VVT to improve low-speed torque.
SOURCES